Wednesday, January 27, 2010

Freeing myself from the tyrannical prices of corporate, mass-produced furniture

My latest project has been constructing an ottoman for my office, since I spend a fair amount of time working on the couch. The ones I like tend to be in the hundreds of dollars, like this one from the Pottery Barn ($399)...
which is so not in my budget right now, so I carefully studied the construction of some upholstered benches and ottomans at TJ Maxx, did a little research online, and concluded that I could build my own. I wanted something that had longer legs, rather than bun feet, to avoid taking up tons of visual space with a big upholstered block. I also wanted storage space, because I am constantly tripping over my cell charger, almost sitting on the laptop and pushing piles of magazines and documents around the floor. The PB ottoman above isn't a storage ottoman, so mine's even better!
I had to flip the picture around because the box is upside down on the table right now. First, I built a frame that's 30"x24"x5". This is a rather large ottoman, by the way. Somewhat larger than what I'd envisioned, but anyway... I used a piece of 1/2" plywood that was kicking around the garage as the box top and some cabinet hinges to make the top lift nicely. The kitchen was a disaster of epic proportions when I finally went about cleaning up last weekend. Almost every surface was covered in a fine layer of sawdust from all the cutting, trimming and sanding.

The legs were a real pain. As I was inspecting the only legs at Home Depot had (square with a bolt sticking out one end, for $3 each, plus hardware to attach them) it hit me--"Why can't I make my own!?" Duh. So I bought a three-foot-long piece of 2"x2" poplar and some screws and called my neighbor to offer him the opportunity to cut his fingers off working on my project, in exchange for a brownie. He agreed (he likes brownies) and shaved a bit off each leg (thankfully no fingers were lost or otherwise damaged during this part of the project). This is what one of the pieces of wood looked like, pre-cut. I tested some stain on it, hence the color at the top.
I then sanded, cleaned with mineral spirits, stained and applied two coats of polyurethane (sanding with a 00 steel wool between coats) to the legs. I am really pleased with how they came out.
Foam is pretty expensive and I was worried I was going to have to shell out $35+shipping for a custom-made cushion, but I got a tip about a guy in Medford who replaces couch cushions, and he gave me some used but good-condition cushions, which also had batting attached, so that took a good chunk out of my costs.

Lastly, I had to find the perfect upholstery. I spent hours searching for nautical fabric and found very little that wasn't cheesy or mind-bogglingly expensive before I came across this
on eBay, which was PERFECT. This is the one part of the project where I did bite the bullet and cough up the $40 (with shipping) for 4 1/4 yards (not a terrible price).

So, all in all, here's my list of materials and prices...
wood and hinges for frame: $12
wood and special screws for legs: $6
stain for legs: $6.50
cheap throwaway brushes for stain/poly: $1.25
fabric: $40
steel wool: $1.59
screws, polyurethane, foam, batting, plywood for top, mineral spirits, old rags: free, mostly leftover from other projects.
=67.34...which is a little more than I was expecting

but I'm going to love it when it's done (and Todd will love not stumbling over wires and having the kitchen smell like chemicals).

I also painted that cute little table black, and am formulating plans of copying the design and making some things like it. Jigsaws are great tools.
For the record, I am eagerly anticipating the day when I get to re-upholster the pink wing chair (pictured in the left corner). I have several pieces of navy blue and white corduroy, so the chair will be mostly navy with a white back, and possibly white wings. I learned my lesson about white furniture in our apartment...it's just not a good thing for someone as neurotic as me.

OOH....one more thing...I saw one of these canisters at TJ Maxx (yes, I do spend a lot of time there; it's among the only decent stores in this town) before Christmas, and neglected to follow my motto ("If in doubt, buy and return") and of course it was gone the next time I checked.
Well, they got another shipment and I snapped one up immediately. I think it's maybe for holding umbrellas, but it makes a nice plant stand too. I still have to paint the little platform I made for the top.

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